Metallurgical cutting machine manufacturer

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METALLURGICAL CUTTING MACHINE MANUFACTURER

Sample section is important for the metallurgical field. Is this samples cutting method many of them abrasive cutter, band saw, industrial hacksaw, hand hacksaw, wire EDM respectively. The industrial hacksaw cut the samples have burr with shapeless similar to hand hacksaw methods. Wire EDM machine have to higher cost, large space. Demerits of the EDM machine will developed white cast layer developed on cutting edge, is this not like metallurgist, because material removal is evaporating method to be cut the machine. Now, Introduced abrasive cut off machine .In this machine working in abrasive wheels or diamond cut off the wheel to drive the high-speed electrical motor. The electrical motor high torque with higher speed produced in which samples cut it to be within a minute. Here have used first grade abrasive cut off wheel and diamond cut off wheels. In this machine has highly durable sheet material with nicely Painting or powder coated. We are designed ergonomic method, machine have less weight. The working table to fix the Samples holding by (degrees of freedom) arrested locking device. This machine fully operated water-based coolant circulated beginning to end of the sectioning. The coolant water stored in separate storage coolant tank with rust free material build the body. The samples were holding shapes like round, rectangle, squares, hexagonal and sim types etc., to monitored cutting samples to view by glass with attached electrical lamp and protected doors, the doors are hydraulic stick operated. Simple Maintenance frequently: monthly maintenance, maintenance is very simple are given below,

1. Filter clean
2. Coolant water change
3. Electrical LED Light cleaning.

MEDIUM DUTY ABRASIVE CUT OFF MACHINE MODEL MODERN CUT – I

S.No. DESCRIPTION QUANTITY
1 Sturdy table top model sectioning metals 1 No
2 Heavy Aluminum Alloy Base and rust proof construction
3 Cutting capacity Up to Dia50mm Standard Steels ( Not Significant For all Materials )
4 Spindle speed 2800 RPM and cut off wheel dia 8”/10”
5 3 HP 3 PHASE ISI MARK MOTOR/ BHARAT BIJILEE BRAND
6 Splash proof, corrosion resistant with see through hood
7 Cooling by two water jets to provide optimum cooling
8 1/10 H.P. Coolant Motor
9 In –built 45 Ltrs re –circulation Coolant Tank
10 Totally enclosed for Full operator Safety by FRP Body
11 Small opening in the side wall for long jobs
12 Safety limit switch, contactor OLR for Over Load Protection with Emergency Stopper.
Full FRB Cover for Corrosion Resistance and Easy Maintenance
13 Cut off wheel size: 250x 1.5x 31.75 mm
14 CUTTING MACHINE TABLE ( Vibration observation table )
15 size : 770 X 600 X 630 mm
16 Table size:615x565x800mm
MEDIUM DUTY.ABRASIVE CUT OFF MACHINE MODEL, MODERN CUT –I
S.No. DESCRIPTION QUANTITY
1 Sturdy table top model sectioning metals 1 No
2 Heavy Aluminum Alloy Base and rust proof construction
3 Cutting capacity up to Dia 50mm standard size
4 Spindle speed 2800 RPM and cut off wheel dia 8”/10”
5 3HP 3 Phase ISI mark Motor, Twin vice/ T slot plate Motor Bharat Bijilee Brand
6 Splash proof, corrosion resistant with see through hood
7 Cooling by two water jets to provide optimum cooling
8 1/10 H.P. Coolant Motor
9 1/10 H.P. Coolant Motor
10 In –built 45 Ltrs re –circulation Coolant Tank
11 Totally enclosed for Full operator Safety by FRP Body
12 Small opening in the side wall for long jobs
13 Fluorescent light in working area
14 ut off wheel size: 250x 1.5x 31.75 mm
14 CUTTING MACHINE TABLE ( Vibration observation table )
HEAVY DUTY ABRASIVE CUT OFF MACHINE, MODEL MODERN CUT –2
S.No. DESCRIPTION QUANTITY
1 Sturdy table top model sectioning metals 1 No
2 Heavy Aluminum Alloy Base and rust proof construction
3 Cuttting capacity up to 70mm Diameter standard size
4 Spindle speed 2800 RPM and cut off wheel dia 10”/12”
5 5 HP 3 Phase ISI mark Motor, Twin vice/ T slot plate Motor Bharat Bijilee Brand
6 Splash proof, corrosion resistant with see through hood
7 Cooling by two water jets to provide optimum cooling
8 1/10 H.P. Coolant Motor
9 In –built 55Ltrs re –circulation Coolant Tank
10 Totally enclosed for Full operator Safety by FRP Body
11 Small opening in the side wall for long jobs
12 Fluorescent light in working area
13 cut off wheel size: 300x 2 mmx 31.75 mm
14 CUTTING MACHINE TABLE ( Vibration observation table )
HEAVY DUTY ABRASIVE CUTTER MODEL MODERN CUT –3
S.No. DESCRIPTION QUANTITY
1 Sturdy Floor Model Cutter for Selecting Metal and Mineral samples 1 No
2 Heavy Fabricated structural cabinet
3 5HP,3 phase motor,2880 rpm, TEFC water proof insulation. 1/3 HP coolant pump.
4 Splash proof, Corrosion resistant MS cover with see-through Hood.
5 Overload protection provided for safe operation of motors. 220 V operated contactors and relays.
6 Safety limit switch provided to stop motor when hood is opened
7 Heavy Large 250 mm X 300mm T – slotted bed for fixing big jobs X – Y Movement ( X Movement 50MM )
8 Cutting capacity up to 100 mm Dia / Small opening in the side wall for extra length jobs & 60 mm height X 300 mm length
9 Cut – off wheel diameter 12” / 14”
10 Cooling by four high flow water jets to provide optimum cooling
11 One large (50mm) drain, re-circulation coolant tank with 75 Ltrs Capacity
12 Suitable-filtering part is provided to filter slugs formed during cutting
13 CFL Fluorescent light illumination inside the chamber to illuminate the cutting area.
14 Machine size : W 750 X 890 X 1400 mm. Weight:220 Kgs Approx
Low Speed Cutting Machine

JMQ-12 low speed precise cutting machine is mainly used to cut small cylindrical, square metal body electronic circuit board material. The load constant cutting force automatic cutting machine uses weight block, automatically stop when the cutting is complete, using micrometer device to adjust the thickness of the sample cutting to do precise cutting, therefore supporting as TEM sample preparation equipment. JMQ-12 low speed precise cutting machine is speed controllable to avoid burning due to overheating of the cutting sample. The machine is equipped with a strong cooling system. Rotating diamond saw blades in the cutting process brings out of cooling water so that the dicing sheet and the sample material can be cooled, the surface of the sample after cutting is bright and flat without burns. The equipment has easy operation and maintenance and is an excellent device for cutting small material and electronic circuit boards.

Main parameters:-
1. Diamond wheel diameter: Φ100 × 0.5 × Φ12.7mm
2. Cutting capacity: 120mm × 700 mm Length
3. The liquid crystal display mode, a touch pad control
4. Cutting wheel speed: 50 ~ 800rpm (continuously variable transmission)
5. Power supply: 220V, single-phase, 40W
6. Dimensions: 350 × 380 × 290mm
7. Weight: 24 kg

DESCRIPTION QUANTITY
Sturdy Floor Model Cutter for Sectioning Metal, Ceramic and Mineral samples 1 No
Heavy steel structure base for rigidity and anti-corrosive coating for rust proof.
Cut-off wheel shaft is driven by belt drive mechanism for efficient cutting.Splash proof, Corrosion resistant coated cover with see-through Hood 10 HP, 3 phase motor, 2880 rpm, TEFC water proof insulation, CE marked 1/2 HP coolant pump, CE marked. Automatic cutting with manual override.
Automatic cutting feed by stepper motor, moving bed slowly towards the cutting wheel. Bed is fixed on the Ball screw for smooth movement Continuous feed cutting mode signals from 0.1mm/sec to 5mm/sec fed to stepper motor by programmable embedded microcontroller unit Feather touches front panel board for convenient operation
Overload protection provided for safe operation of motors Low voltage (24V) operated contactors and relays for safe to operators Safety interlock system provided for safe operation
T-Slotted bed for fixing different types of clamps. Bed size: 500 x 500mm
TWIN CAM LOCK VISES & CLAMPING SET for holding all types of samples
Y-Axis bed movement for longitudinal sectioning. Cut-off wheel diameter 12”/14”
Cutting capacity up to 110 mm Dia. / 75mm height x 400mm long
Cooling by four high flow water jets to provide optimum cooling One large (60mm) drain, re-circulation coolant tank with 200 Liters. Capacity.
Suitable-filtering part is provided to filter slugs formed during cutting Fluorescent light fixed inside the chamber to Illuminate the cutting area.

Accessories

Cutting Machine

I. Modern cut 1,2&3

Using Appropriate grade of wheels makes a big difference in the cutting performance. The skill of manual cutting and appropriate cutting mode / feed combined with the right wheel is the recipe for success in abrasive cutting. Breakage of wheels or damage to the cutting surface can best be avoided by proper care.
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