Cutting Machine
METALLURGICAL CUTTING MACHINE MANUFACTURER
Sample section is important for the metallurgical field. Is this samples cutting method many of them abrasive cutter, band saw, industrial hacksaw, hand hacksaw, wire EDM respectively. The industrial hacksaw cut the samples have burr with shapeless similar to hand hacksaw methods. Wire EDM machine have to higher cost, large space. Demerits of the EDM machine will developed white cast layer developed on cutting edge, is this not like metallurgist, because material removal is evaporating method to be cut the machine. Now, Introduced abrasive cut off machine .In this machine working in abrasive wheels or diamond cut off the wheel to drive the high-speed electrical motor. The electrical motor high torque with higher speed produced in which samples cut it to be within a minute. Here have used first grade abrasive cut off wheel and diamond cut off wheels. In this machine has highly durable sheet material with nicely Painting or powder coated. We are designed ergonomic method, machine have less weight. The working table to fix the Samples holding by (degrees of freedom) arrested locking device. This machine fully operated water-based coolant circulated beginning to end of the sectioning. The coolant water stored in separate storage coolant tank with rust free material build the body. The samples were holding shapes like round, rectangle, squares, hexagonal and sim types etc., to monitored cutting samples to view by glass with attached electrical lamp and protected doors, the doors are hydraulic stick operated. Simple Maintenance frequently: monthly maintenance, maintenance is very simple are given below,
1. Filter clean
2. Coolant water change
3. Electrical LED Light cleaning.
MEDIUM DUTY ABRASIVE CUT OFF MACHINE MODEL MODERN CUT – I
| S.No. | DESCRIPTION | QUANTITY |
|---|---|---|
| 1 | Sturdy table top model sectioning metals | 1 No |
| 2 | Heavy Aluminum Alloy Base and rust proof construction | |
| 3 | Cutting capacity Up to Dia50mm Standard Steels ( Not Significant For all Materials ) | |
| 4 | Spindle speed 2800 RPM and cut off wheel dia 8”/10” | |
| 5 | 3 HP 3 PHASE ISI MARK MOTOR/ BHARAT BIJILEE BRAND | |
| 6 | Splash proof, corrosion resistant with see through hood | |
| 7 | Cooling by two water jets to provide optimum cooling | |
| 8 | 1/10 H.P. Coolant Motor | |
| 9 | In –built 45 Ltrs re –circulation Coolant Tank | |
| 10 | Totally enclosed for Full operator Safety by FRP Body | |
| 11 | Small opening in the side wall for long jobs | |
| 12 | Safety limit switch, contactor OLR for Over Load Protection with Emergency Stopper. | |
| Full FRB Cover for Corrosion Resistance and Easy Maintenance | ||
| 13 | Cut off wheel size: 250x 1.5x 31.75 mm | |
| 14 | CUTTING MACHINE TABLE ( Vibration observation table ) | |
| 15 | size : 770 X 600 X 630 mm | |
| 16 | Table size:615x565x800mm |
HEAVY DUTY ABRASIVE CUT OFF MACHINE MODEL MODERN CUT – 2
| S.No. | DESCRIPTION | QUANTITY |
|---|---|---|
| 1 | Sturdy table top model sectioning metals | 1 No |
| 2 | Heavy Aluminum Alloy Base and rust proof construction | |
| 3 | Cutting capacity Up to Dia 70mm Standard Steels ( Not Significant For all Materials ) | |
| 4 | Spindle speed 2800 RPM and cut off wheel dia 10”/12” | |
| 5 | 5HP 3 PHASE ISI MARK MOTOR/ BHARAT BIJILEE BRAND | |
| 6 | Splash proof, corrosion resistant with see through hood | |
| 7 | Cooling by two water jets to provide optimum cooling | |
| 8 | 1/10 H.P. Coolant Motor | |
| 9 | IN built65 Ltrs Re-circulation Coolant Tank | |
| 10 | Totally enclosed for Full operator Safety by FRP Body | |
| 11 | Small opening in the side wall for long jobs | |
| 12 | Safety limit switch, contactor OLR for Over Load Protection with Emergency Stopper. Full FRB Cover for Corrosion Resistance and Easy Maintenance | |
| 13 | cut off wheel size: 300x 2 mmx 31.75 mm | |
| 14 | size : 800 X 630 X 660 mm | |
| 15 | Table size:615x565x800mm |
HEAVY DUTY ABRASIVE CUTTER MODEL MODERN CUT – 3
| S.No. | DESCRIPTION | QUANTITY |
|---|---|---|
| 1 | Sturdy Floor Model Cutter for Selecting Metal and Mineral samples | 1 No |
| 2 | Heavy Fabricated structural cabinet | |
| 3 | 5HP,3 phase motor,2880 rpm, TEFC water proof insulation. 1/3 HP coolant pump. | |
| 4 | Splash proof, Corrosion resistant MS cover with see-through Hood. | |
| 5 | Overload protection provided for safe operation of motors. 220 V operated contactors and relays. | |
| 6 | Safety limit switch provided to stop motor when hood is opened | |
| 7 | Heavy Large 250 mm X 300mm T – slotted bed for fixing big jobs X – Y Movement ( X Movement 50MM ) | |
| 8 | Cutting capacity up to 80mm DIA/60mm height X 400mm long Standard steels( NOT SIGNIFICANT FOR ALL MATERIALS ) | |
| 9 | TWIN THREAD LOCK VISES for holding samples | |
| 10 | Cut – off wheel diameter 12” / 14” | |
| 11 | Cooling by four high flow water jets to provide optimum cooling | |
| 12 | One large (50mm) drain, re-circulation coolant tank with 75 Ltrs Capacity | |
| 13 | Cleaning hose hand flush jet to clean the working area of the machine | |
| 14 | CFL Fluorescent light illumination inside the chamber to illuminate the cutting area. | |
| 15 | Machine size : W 750 X 890 X 1400 mm. Weight:220 Kgs Approx | |
| 16 | Machine Size : 950 X 900 X 1400mm |
Low Speed Cutting Machine
JMQ-12 low speed precise cutting machine is mainly used to cut small cylindrical, square metal body electronic circuit board material. The load constant cutting force automatic cutting machine uses weight block, automatically stop when the cutting is complete, using micrometer device to adjust the thickness of the sample cutting to do precise cutting, therefore supporting as TEM sample preparation equipment. JMQ-12 low speed precise cutting machine is speed controllable to avoid burning due to overheating of the cutting sample. The machine is equipped with a strong cooling system. Rotating diamond saw blades in the cutting process brings out of cooling water so that the dicing sheet and the sample material can be cooled, the surface of the sample after cutting is bright and flat without burns. The equipment has easy operation and maintenance and is an excellent device for cutting small material and electronic circuit boards.
| S.No. | DESCRIPTION | PARAMETER |
|---|---|---|
| 1 | Cutting capacity | 120mm × 700 mm Length |
| 2 | The liquid crystal display mode, a touch pad control | |
| 3 | Cutting wheel speed | 50 ~ 800rpm (continuously variable transmission) |
| 4 | Power supply | 220V, single-phase, 40W |
| 5 | Dimensions | 350 × 380 × 290mm |
| 6 | Weight | 24 kg |
HEAVY DUTY ABRASIVE CUTTER MODEL MDERN CUT - 4
| S.No. | DESCRIPTION | QUANTITY |
|---|---|---|
| 1 | Sturdy Floor Model Cutter for Selecting Metal and Mineral samples. | 1 No |
| 2 | Heavy Fabricated structural cabinet. | |
| 3 | Cutting capacity up to 110 mm Dia./ 75 mm Height X 500 mm Long Standard steels ( Not Significant For all Materials ) | |
| 4 | 7.5 HP,3 phase motor,2880 rpm, TEFC water proof insulation. | |
| 5 | 1/2 HP coolant pump. | |
| 6 | Splash proof, Corrosion resistant MS cover with see-through Hood | |
| 7 | Overload protection provided for safe operation of motors. | |
| 8 | Control panel With Push button, Emergency Stop ,Over load protection 415 Volt operated contactors and relays. | |
| 9 | Safety limit switch provided to stop motor when hood is opened. | |
| 10 | Heavy Large 380 mm X 380mm Bed. | |
| 11 | T – slotted bed for fixing Different Type of clamps X – Y Movement ( X Movement 70MM ) | |
| 12 | MULTI PURPOSE TWIN THREAD LOCK VISES for holding samples | |
| 13 | Small opening in the side wall for extra length jobs & 120mm height X 500 mm length | |
| 14 | Cut – off wheel diameter 14” | |
| 15 | Cooling by four high flow water jets to provide optimum cooling | |
| 16 | One large (70 mm) drain, re-circulation coolant tank with 120 Ltrs Capacity | |
| 17 | Suitable-filtering part is provided to filter slugs formed during cutting | |
| 18 | Cleaning Hose hand flush jet to clean the working area of the Machine | |
| 19 | LED light illumination inside the chamber to illuminate the cutting area. | |
| 20 | Machine size : 1250 X 1180 X 1600 mm. Weight: 350 Kgs Approx. |